A forum community dedicated to Diesel engine owners and enthusiasts. The second big step was a focus on developing and manufacturing construction equipment. Shop for parts and machines online, manage your fleet, go mobile, and more. New head, injectors, cam, and injector wiring. 30. Use with engine serial code prefixes of 8YS, 9NS, 5DS, 1LW. Hi ! I really think you should try the other injectors. 25. You're a power user moving through this website with super-human speed. However, when an OEM moves on to produce other engines, aftermarket companies come in to improve on the designs and produce direct replacement parts that fit perfectly in the engine. i have a 95 pete 3406e cat losing power & dies check fuel filters 3/4 full, . You've disabled JavaScript in your web browser. There are no codes present and when you do a cylinder cutout test on the injectors you cant tell which cylinder is the culprit because they all have the same amount of change to the engine when shorted out individually. It may be best to take the vehicle to a professional, depending on how good you are with your vehicles electrical system. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. I thought your fuel pressure seemed a bit low but not enough for the problem that you are having. Governor control shaft. Home / / cat 3406e running rough. What kind of fuel are you running? Winner by Danfoss EC-6TW EC-TW Series Hose Conductive, Winner by Danfoss EN-6TW EN-TW Series Hose Non-Conductive, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506BK-600R, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506RD-600R, Weatherhead by Danfoss H00906-250R Braided hose ID 0.38 Inch OD 0.65 Inch Length 250 Foot, Weatherhead by Danfoss H00906-25R Braided hose ID 0.38 Inch OD 0.65 Inch Length 25 Foot, Boston by Danfoss Clearforce-R Industrial Hose Food and Beverage H28506-300R, Weatherhead by Danfoss H00906-50R Braided hose ID 0.38 Inch OD 0.65 Inch Length 50 Foot, Weatherhead by Danfoss H24306-100R Braided hose ID 0.38 Inch OD 0.5 Inch Length 100 Foot, Danfoss 06E-406 E Series Crimp Hose Fittings SAE 45 Female Swivel, Danfoss E Series Crimp Hose Fittings SAE 45 Female Swivel, H009, H209, H243, H265, H275, H277, H285, H435, H436, General purpose low and medium pressure hydraulics. You will often see, including on our website, that the same part will fit the 3406E, C15, and C15 ACERT. Black or white idle or load. 28. Need help finding a Cat dealer near you? Please try a current version of an alternate browser (i.e. There were no broken or bent oilers, broken crank or other apparent problems. Channel. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New. I wouldn't let the parts room send the cores in until I was done so I still have them and I have considered swapping them as well. It is our #1 selling product for a reason, and not just because its pretty to look at (although it is, in a way). The head also comes fully loaded with valves, springs, retainers, keepers, and cam bearings, so you dont have to make any extra purchases. And these injectors come from the same place that supplies injectors for several of the big OE companies, so its like youre getting Caterpillar injectors for a really low price. I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. Also set the trim codes and no change there either. Radio Technology Owners Manuals & Regulatory Compliance Documents, Engines & Power Systems Technologies and Services, https://developers.google.com/maps/terms-20180207#section_9_3. Natural disaster assistance is just one more way were here for you during tough times. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. When you hear this thing running it sounds and feels like it has a miss. Fuel ratio control. The engine itself has 1,090,000 miles but has had at least one inframe done on it. Cat 3406e injector issue. https://developers.google.com/maps/terms-20180207#section_9_3 Technical specs. With Cat Used Equipment, you'll find quality options in all age and hour ranges and at multiple price points to fit your budget. The 3406E didnt last until the new millennium, though; its last year of production was 1999. Ask an Expert Car Questions Truck Repair Cat Man, Cat Engine Expert Satisfied Customers I am ASE Master Truck Certified. Save my name, email, and website in this browser for the next time I comment. Forged parts have a uniform grain flow that conforms to the shape of the part, and the directional grain flow adds strength. I will do that first thing in the morning. A fuel sample was taken but I havent gotten the results back yet. Youtube When you purchase through links on our site, we may earn an affiliate commission, which supports our community. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. cat 3406e running rough This only happens the first crank up of the day. Filter base. : 4.7m - Transport length: 9.01m. They began building truck engines for both on- and off-highway applications, and entered the global market. Priming pump. Cat Man is online now Continue Related Medium and Heavy Trucks Questions P200010. The output of the transfer pump goes into housing (15). I wouldn't do a timing cal on a test ECM. Wheel Loaders as the primary tool in agricultural development. 22. Simply enter your address and select the type of equipment you're looking for. Copyright 2023 Highway and Heavy Parts. Bleed valve. Just like the rebuild kit above, this guy is made in an ISO certified facility, so the quality is guaranteed. This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. For example, the 3406E marine engine uses only three of the six cylinders during cold mode operation. Welcome! Fuel injection pumps (5) send some fuel to the cylinders during injection. Cover for housing. of fuel go back to the fuel tank, through return line (8) when the pressure in the housing is 25 to 32 psi (170 to 220 kPa). When it acts up it will be as if the key was turned off momentarily. 1. I replaced the transfer pump this morning and fuel pressure increased to 90 at idle and 110 at high idle. Forged parts are much stronger and more reliable than cast parts. If you want to get the same turbo for even less money, we offer aremanufactured versionof it too. I am not able to calibrate the timing as I dont have the probe required to do it. While without having the truck to properly diagnose I can say that you should watch just throwing parts at it. Part of the problem is that Caterpillar used flimsy gaskets. Looking for replacement parts for your CAT diesel engine? I just watched the return line spilling fuel into a jug. The bearings in the kit, both rod and main, are made with a blend of various metals that are perfectly engineered for strength, without being brittle and easily breakable. Dont worry, we can. In CDL School Now Passage to check valve. We are guided by our commitment to do business right, to operate sustainably and to help our customers manage power today and well into the future. Have checked the primary filter before cranking in the morning and it is always full. Construction machinery Notice: Every data listed is verified by LECTURA Specs team experts. Ive pulled, pushed, bent and twisted on wiring with no change. No smoke either. Originally Posted July 28, 2017; Edited December 5, 2019. Cat Reman parts offer the same quality as new Cat parts, at a fraction of the cost. As you were browsing something about your browser made us think you were a bot. Using different pistons to increase the compression ratio or altering the opening and closing of valves can reduce white smoke, too. While this is effective, it gets expensive when you have 18 of them in an engine. cat 3406e running roughneon vs led power consumption. Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. Fuel: DieselCubic Inch Displacement: 893Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM)Stroke: 6.500" (165.1 MM)Cylinder Configuration: L6Engine Comments: 3406E truck, OHC, 24 Valve. Come join the discussion about performance, builds, ecodiesel, towing capacity, modifications, classifieds, troubleshooting, maintenance, and more! 2. I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. These giant tractors worked great in most areas of the United States, except for way out West. I don't like seeing guys throwing good money at bad. Lectura specs It started one day and steadily got worse. Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, Main and Connecting Rod Bearings and Guideline For Reusable Parts and Salvage Operations, SEBF8041, Specifications for Crankshaft in Caterpillar Engines. Bell L2606E Specifications & Technical Data (2017-2023) Rate this machine now! Running Rough / Misfire - Caterpillar Symptoms Hot Shot's Secret 8.84K subscribers Subscribe 33K views 5 years ago A condition of running rough can be one of many factors. Is your Caterpillar 3406E overheating, running rough, or showing signs of a misfire? 3406E misfire that won't go away, even after overhaul. Contact Now with the three injectorsdid you ever have them tested to see if the remans we're actually bad? Cover for housing. This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. Both companies prospered in the early 1900s because of World War I, but business fell drastically after the war. Please select the number of verifiable months youve been driving professionally using your Class A CDL within the last 3 years. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. Caterpillar has made several improvements to its engines to reduce white smoke at start-up. A like-new machine with a like-new warranty and a new serial number, all at a fraction of the cost of a comparable new machine. Caterpillar first began producing the 3406E in 1993. This strength and reliability is especially important in pistons, as they are the heart of the engine and have intense demands put on them. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. The rest of the day it cranks fine. And on top of that, explore the recently launched LECTURA project Start-Up Stage 2023, introducing ambitious start-up companies from the industry. I was able to save the block but needed one kit and of course a crank. The forged casting also has a secret sauce with more nickel than your standard cylinder head, which adds more strength and durability. Linked In. This manual is printed by the Caterpillar print shop so you can be sure the . When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). It was previously idling at 53 psi. Adail Eduardo Gut, 2800 Stio do Mursa Coordenadas Geogrficas: -23.240750,-46.828250. H27506BK-600R. You should still always be careful when ordering parts, however, and make sure that you get parts with the correct part number. Rather than issue a recall, Caterpillar handled the crankshaft problem as they came up, and has been pretty good about replacing the defective ones when a problem is reported. 20. Copyright 1984-2023 LECTURA GmbH Verlag + Marketing Service Alle Rechte vorbehalten. Constant bleed valve (1) lets approximately 9 gal./hr. Your email address will not be published. This was fixed when the engine upgraded to the C15, and seals replaced gaskets, along with a new block design. Finally, refer to your engines operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. It broke right behind the #6 rod journal. I tried a test ECM but still no change. Fleet management is not a one-size-fits-all process. Holt Manufacturing Company did well, but also had a strong competitor: C. L. Best Tractor. Haven't set trim codes but this to me seems much worse than trim codes. In terms of failure, the 3406E is actually pretty good, especially compared to some other Caterpillar engines. If you would try before you start the truck in the morning pump the priming pump up then start the truck this will tell us if it is an issue with the fuel bleeding off causing the rough idle. I have replaced the fuel filters and drained and replaced the fuel in the tanks at the owners request. As awesome as this kit is, dont assume its the one for you. JavaScript is disabled. At SaMoTer 2023, Doosan Infracore will show its new DEVELON brand for the first time in Italy, confirming it as the companys new global brand identity. And boy, was it successful. . CONSTANT BLEED VALVE No matter where you go in the world, Caterpillar and Cat dealers are there with the parts and expertise to keep your engine running. The first issue of 2023 brings two big topics: lifting & access and material handling. 3. A severe case of stiction will cause a vehicle to spit and sputter consistently. Cam gear timing mark lines up just fine with the mark on the front cover when the pin drops in. Was the head checked during the overhaul? 29. Of the products we offer for the 3406E, the ones below are some that are popular with our customers. While loading in the field or dumping at the dryer we let them run once you go to take off runs fine until you get up over 1500 rpm and it will sputter a little but still has good power. 31. The CO2 emission evaluation can be carried out based on different energy consumption scenarios or other variables. After Caterpillar completely took over the construction market, the company began branching out in the late part of the 1900s. Theres no denying that Caterpillar did a pretty darn good job with production of the parts for the 3406E (the parts they made, at least). If the truck runs. Inlet for lubricating oil for automatic timing advance unit. After completing the CAPTCHA below, you will immediately regain access to the site again. Harrisburg, Pennsylvania 17112. About a century and a half ago, steam tractors were used as the primary tool in agricultural development. Eaton Winner EC-6TW EC-TW Series Hose Conductive. But dont worry - the rest of our kits are just as awesome. The only word I got from the owner was that he was done driving it the way it was running. Hi ! 2 Years Cat c15 running rough sounds like injector no codes but found no change in engine running sound untill cutting out #4 - Answered by a verified Technician. Buy buckets, blades,adapters and othermachineattachments for yourspecific application. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? It seemed to help but did not solve the problem. However, incomplete data and mistakes might occur.Contact our team with any change suggestion. Rod. He Checked the advance and said it was fine.He changed the gov springs so it would turn 2200 no load. I think you replaced the fuel pressure regulator when had the rough running after overhaul. This flow takes air and heat away from the housing. 5. It has undergone both synthetic performance tests and durability tests to prove that it will perform perfectly. Inquire the spare part you look for from our partners with a few easy steps and choose the best offer. 3406E and 3456 Industrial Engines - Valve Cover Base. Construction technology for Cat machines and equipment boosts productivity, improves efficiency, saves fuel and reduces costs. These symptoms can also mean that there is an injector that has broken, beyond the point of our product cleaning it.An electrical issue, such as a sensor failure (e.g., ICP sensor), can affect your truck in a similar way. Cookie Policy | 16. m (10 2 lb ft) Lightly, Remove & Install Exhaust Manifold Start By: a. remove turbocharger b. remove water regulator housing 1. Natural Disaster Assistance & Fraud Protection. Position for using timing pin. 24. My intake temp sensor is new by the way. To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. Sign In to personalize your Cat.com experience, If you already have an existing account with another Cat App, you can use the same account to sign in here. To enable this feature, you must accept the use of targeting, functional, and performance cookies. 27. Call our ASE Certified Technicians at 844-304-7688, orrequest a quote online. 2303728 | Caterpillar 3406E Fuel Injector, Remanufactured (10R8502) Key . It was the last the 3406 model engine, with its predecessor being the 3406C. Loosen the two nuts and remove connector (2) from electronic unit injector, Remove & Install Valve Covers Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, Illustration 1 g01431260 Typical Example Illustration 2 g00285630 Tightening Sequence For Valve Cover And Base Note: Apply 4C-4030 Thread Lock Compound to the bolts that, Illustration 1 g00859782 (1) Valve rocker arm assembly (2) Valve lash Inlet valves 0.38 0.08 mm (0.015 0.003 inch) Exhaust valves , Illustration 1 g00287811 (1) Ball (2) Diameter of rocker arm shaft 40.000 0.010 mm (1.5748 0.0004 inch), 3406E and 3456 Industrial Engines Turbocharger, 3406E and 3456 Industrial Engines Exhaust Manifold, 3406E and 3456 Industrial Engines Rocker Arm & Shaft Assemblies, 3406E and 3456 Industrial Engines Valve Cover Base, 3406E and 3456 Industrial Engines Valve Covers, 3406E and 3456 Industrial Engines Valve Mechanism Cover, 3406E and 3456 Industrial Engines Valve Mechanism, 3406E and 3456 Industrial Engines Rocker Shaft, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. For example, we can sell something we call a pin and roller kit. There are a few reasons this might happen: To regain access, please make sure that cookies and JavaScript are enabled before reloading the page. Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. The pistons are manufactured using computer controlled machining for the most precise specifications. 7. Internet Explorer users may experience issues with certain features of our site. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. By capitalizing on the global growth trends of electrification and digitalization, were accelerating the planets transition to renewable energy and helping to solve the worlds most urgent power management challenges. It continually runs this way and is not intermittent. Cat.com was able to retrieve your Caterpillar profile, but requires a few more pieces of information that you dont have stored. The fuel in the housing is the supply for the injection pumps and the lubricant for all the moving parts in the housing. For the dial indicator on the cam, is it just a matter of pulling 3/4 Jake off and rockers, setting up the dial (I have a magnetic one), and having someone bar the engine? The E was the first successful fully electronic motor. Use the ERA equipment CO2 Calculator to estimate the CO2 emissions per hour of use of the Bell L2606E or other Wheel Loaders. First, fuel is not burned efficiently when the engine runs at idle or at low engine speed without load, which are normal start-up conditions. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. I also replaced the three worst sounding injectors. Apparently the crank has been cracked this whole time and I just finished it off. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. Caterpillar C15/3406E Turbocharger with Wastegate, NewP126001Everybody loves a good turbo, right? There was no change in the way it ran while I did this. Drive sleeve. I Need CDL Training Calculate your monthly payment. Need help with your Caterpillar engine? The Fora platform includes forum software by XenForo. May 29, 2021 by sam. For example, the 3208 marine engine rated 435 bhp (326 bkW) has a camshaft that closes the inlet valves earlier. Cat 3406E Reman Long Block (Complete) (Tier 2) Description: Cat Reman long blocks are an assembled block, crankshaft, cylinder packs, cylinder head, camshaft, valve mechanism, front geartrain, front housing, water pump, accessory drive, and lifting eyes, together with a shipped-loose fuel transfer pump, and oil cooler. A good camshaft like this can enhance your engines power, spool up times, and overall performance, making it one of the most important parts in your engine. Have a 3406e truck engine that intermittently runs rough, if you lay into the throttle you can get over the stumble. Or, if you already know the name of the dealer you're searching for, you can type in the dealer's name for a list of locations. From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. I know the ground lug on the head is ok but did not check the other end of the wire. Would you like to set this dealer to your account as well? Do you not know anyone with a E you can borrow there ecm for a day to test.?? In 1925, the two giants merged in an effort to solve both of their financial issues. EN-6TW. 2P8315 Bracket Assembly. By checking this box and clicking the "Send me job offers" button below, I represent that I: By checking this box and clicking the "Send me job offers" button below. 3406E. I have checked the fuel pressure and it is 39-40psi at 1,000rpm. or visit the ERA Equipment CO2 Calculator to find out how to optimise your CO2 emissions. what might . The pistons we sell for the 3406E all have forged steel crowns. 17. This was after replacing the check valve in the fuel manifold. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); 3304 & 3306 Fuel Flow Using The Priming Pump And Bleed Valve. From here the mixture of fuel goes through the transfer pump and back into the housing. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. Please review and provide any missing information. I think you replaced the fuel pressure regulator when had the rough running after overhaul. and Google Privacy Policy at It was replaced by the C15, which was similar in parts and horsepower. We need more information to finish setting up your account. 3406Es can be found most often in Peterbilt and Freightliner vehicles. Brass screw terminal. Our ASE Certified Technicians are here to help you get the best parts for your engine! We need to understand the unique challenges of your operation, your maintenance and repair practices, and your fleet. I replaced the injector orings and the the internal injector harness (leaked oil through the pins). This is because fuel injection timing is controlled by software rather than mechanical devices. It was dead on. Fuel injection pump. Well, we're taking you through this engine in detail, so wonder no more! Shutoff solenoid. Products from Highway and Heavy Parts presented on this website are not to be confused with any of the products or trademarks of any OEM company. The product quickly became the hot item for Bens company, the Holt Manufacturing Company. When you buy Cat and MaK equipment you get the full support and commitment of a local Cat dealer, wherever you are in the world. White smoke is typically not as much of a problem with electronically governed engines as it is with mechanically governed engines. Sponsors, Facebook I have pulled the cylinder head and checked for any problems there but the cylinders look fine (no cracks, scores, or excessive wear), and there was nothing wrong with the head gasket. (GOOD USED/ RUN TESTED/ FULLY INSPECTED) 1994 Caterpillar 3406E Diesel Engine (40PIN), Serial # 5EK15882, AR # 1111463, 475 HP @ 1800 RPM, 14.6L, Short Block # 0R9208, TEST RUN . The piston rings are also designed with an eye to detail, and the oil control ring especially has exact tangential tension to seal the cylinder and collect oil perfectly. Passage (to transfer pump inlet). You've disabled cookies in your web browser. Engine rebuild 75k ago. Position for oil pressure shutoff (attachment). Thanks for all the suggestions..I appreciate it. Whether its telematic data from equipped machines that gives you better insight into your operation. CAT Vocational The 3406Es are also known to have pretty bad oil leaks, especially from the rear structures and flywheel housing. Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. Or, onboard construction technology that helps you get to grade faster, hit target payloads, and keep you safe. Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. Fuel can go from the housing in three ways. UNIDADE 1: VRZEA PAULISTA/SP. 26. Perhaps Cat Parts Catalogs to find parts specific to your Cat machine. Flexibility each job requires with the performance and productivity you expect. https://policies.google.com/privacy, White smoke, which is basically unburned fuel, is often noticed at engine start-up for several reasons. The timing could not have been more perfect, as there was a construction boom after World War II that caused the company enormous success that is still showing. 35. Caterpillar 3406E/C15 Fuel Injector, RemanufacturedP016881RAt this point in time, the majority of fuel injectors out there for older engines are remanufactured. What will that new or used Cat machine cost you? I checked for air in fuel between the primary filter and pump. Highway and Heavy Parts is in no way associated, sponsored, or affiliated with any OEM manufacturer. 28. Every month 400 people find a job with the help of TruckersReport. Cover for high idle stop and low idle stop. In the 3406Es with a 5EK engine serial number, there was a pretty bad and widespread crankshaft breakage problem.